巴西专利BR112015004526B1 lightweight container base

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专利摘要:
LIGHTWEIGHT CONTAINER BASE A container defining a longitudinal axis and a transverse direction that is transverse to the longitudinal axis. The container includes a finish and a sidewall portion extending from the finish. A base portion extends from the sidewall portion and surrounds the sidewall portion to form a volume therein to hold a good. The base portion has a contact surface for supporting the container. A plurality of strips extend radially along the base portion away from a longitudinal axis in the transverse direction, each of the strips defining a strip surface which is more closer to the finish than to the contact surface.
公开号:BR112015004526B1
申请号:R112015004526-0
申请日:2013-08-30
公开日:2021-05-18
发明作者:Michael T. Lane；Walt Paegel
申请人:Amcor Rigid Plastics Usa, Llc；
IPC主号:

专利说明:

REFERENCE TO RELATED ORDERS
[0001] The present application is a continuation in part of PCT international application no. PCT/US2012/053367 filed August 31, 2012, which claims the benefit of US Provisional Application Number 61/529,285, filed August 31, 2011. The full disclosures of each of the above applications are incorporated herein by way of reference. Field of Invention
[0002] The present disclosure relates generally to containers for holding an article, such as a solid or liquid article. More specifically, this disclosure relates to a container having an optimized base design to provide a balanced pressure and vacuum response while minimizing the weight of the container. Background
[0003] This section provides background information relating to the present disclosure that is not necessarily prior art. This section also provides a general summary of the revelation, and is not a comprehensive disclosure of its full scope or all of its features.
[0004] As a result of environmental and other concerns, plastic containers, more specifically polyester and even more specifically polyethylene terephthalate (PET) containers are now being used more than ever to package numerous items previously supplied in glass containers. Manufacturers and bottlers, as well as consumers, have recognized that PET containers are light, inexpensive, recyclable and manufacturable in large quantities.
[0005] Blow molded plastic containers have become commonplace in the packaging of numerous items. PET is a crystallizable polymer meaning it is available in an amorphous form or a semi-amorphous form. The ability of a PET container to maintain its material integrity refers to the percentage of the PET container and crystalline form, also known as the “crystallinity” of the PET container. The following equation defines the percentage of crystallinity as a fraction of volume: crystallinity = f-——^%100 pc - pa/ where p is the density of the PET material; pa is the density of pure amorphous PET material (1.333 g/cm3); and pc is the density of pure crystalline material (1.455 g/cm3).
[0006] Container manufacturers use mechanical processing and thermal processing to increase the PET polymer crystallinity of a container. Mechanical processing involves orienting the amorphous material to achieve stress hardening. This processing commonly involves stretching an injection molded PET preform along a longitudinal axis and expanding the PET preform along a transverse or radial axis to form a PET container. The combination promotes what manufacturers define as the biaxial orientation of the molecular structure in the container. PET container manufacturers use mechanical processing to produce PET containers having approximately 20% crystallinity on the sidewall of the container.
[0007] Thermal processing involves heating the material (amorphous or semi-crystalline) to promote crystal growth. In amorphous material, thermal processing of PET material results in a spherulitic morphology that interferes with light transmission. In other words, the resulting crystalline material is opaque, and therefore generally undesirable. Used after mechanical processing, however, thermal processing results in higher crystallinity and excellent clarity for those portions of the container having biaxial molecular orientation. Thermal processing of an oriented PET container, which is known as heat setting, typically includes blow molding a PET preform against a mold heated to a temperature of approximately 121°C — 177°C (approximately 250°F -350°F) and holding the blown container against the heated mold for approximately two (2) to five (5) seconds. Manufacturers of PET juice bottles, which must be hot filled to approximately 85°C (185°F), currently use heat cure to produce PET bottles having an overall crystallinity in the range of approximately 25% - 35%.
[0008] Unfortunately, with some applications, as PET containers for hot fill applications become lighter in material weight (known as gram container weight), it becomes increasingly difficult to create functional designs that can simultaneously resist filling pressures, absorb vacuum pressures, and resist higher loading forces. In accordance with the principles of the present teachings, the problem of expansion under pressure caused by the hot fill process is ameliorated by creating unique label/vacuum panel geometry that resists expansion, maintains shape, and shrinks back to approximately volume original starting due to vacuum generated during the product cooling phase.
[0009] Additional areas of applicability will become evident from the description provided here. The description and specific examples in this summary are for illustrative purposes only and are not intended to limit the scope of the present disclosure. Invention Summary
[0010] The present teachings provide a container defining a longitudinal axis and a transverse direction that is transverse to the longitudinal axis. The container includes a finish and a sidewall portion extending from the finish. A base portion extends from the sidewall portion and encloses the sidewall portion to form a volume therein to hold an article. The base portion has a contact surface to support the container. A plurality of strips extending radially along the base portion away from the longitudinal axis in the transverse direction, each of the strips defining a strip surface that is closer to the finish than the contact surface.
[0011] The present teachings also provide a container defining a longitudinal axis and a transverse direction that is transverse to the longitudinal axis. The container includes a finish, a sidewall portion, a base portion, a plurality of strips, a plurality of rib elements, and a center portion. The sidewall portion extends from the finish. The base portion extends from the sidewall portion and encloses the sidewall portion to form a volume therein to contain an article. The base portion has a contact surface to support the container. The plurality of strips extend radially along the base portion away from the longitudinal axis in the transverse direction. Each of the strips defines a strip surface that is closer to the finish than the contact surface. The plurality of rib elements are recessed into the base portion. Each of the plurality of rib elements is between two of the plurality of strips. A central push-up portion is at an axial center of the base portion. The longitudinal axis extends through the central push-up portion.
[0012] The present teachings further provide a container that defines a longitudinal axis and a transverse direction that is transverse to the longitudinal axis. The container includes a finish, a sidewall portion, a base portion, a plurality of strips, a plurality of rib elements, and a central push-up portion. The sidewall portion extends from the finish. The base portion extends from the sidewall portion and encloses the sidewall portion to form a volume therein to contain an article. The base portion has a contact surface to support the container. The plurality of strips extend radially along the base portion away from the longitudinal axis in the transverse direction. Each of the strips defines a strip surface that is closer to the finish than the contact surface. The plurality of rib elements are recessed into the base portion. Each of the plurality of rib elements is between two of the plurality of strips. The central push-up portion is at an axial center of the base portion. The longitudinal axis extends through the central push-up portion. Each of the plurality of strips is at least partially aligned with one of the rib elements in the transverse direction on opposite sides of the longitudinal axis. graphics
[0013] The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
[0014] Figures 1 to 5 are views illustrating exemplary embodiments of a container with various features of the present teachings, in which figure 1 is a perspective view, figure 2 is a side view, figure 3 is a front view Figure 4 is a bottom view, and Figure 5 is a sectional view taken along line 5-5 of Figure 4;
[0015] Figures 6 to 9 are views illustrating additional exemplary embodiments of a container with various features of the present teachings, wherein Figure 6 is a perspective view, Figure 7 is a side view, Figure 8 is a bottom view , and Figure 9 is a sectional view taken along line 9-9 of Figure 8;
[0016] Figures 10 to 13 are views illustrating additional exemplary embodiments of a container with various features of the present teachings, in which figure 10 is a perspective view, figure 11 is a side view, figure 12 is a view bottom, and Figure 13 is a sectional view taken along line 13-13 of Figure 12;
[0017] Figures 14 to 17 are views illustrating additional exemplary embodiments of a container with various features of the present teachings, in which figure 14 is a perspective view, figure 15 is a side view, figure 16 is a view bottom, and Figure 17 is a sectional view taken along line 17-17 of Figure 16;
[0018] Figures 18 and 19 are views illustrating additional exemplary embodiments of a container with various features of the present teachings, in which figure 18 is a bottom view and figure 19 is a sectional view taken along line 19- 19 of Figure 18;
[0019] Figures 20 and 21 are views illustrating additional exemplary embodiments of a container with various features of the present teachings, in which figure 20 is a bottom view and figure 21 is a sectional view taken along line 21- 21 of Figure 20;
[0020] Figures 22 and 23 are views illustrating additional exemplary embodiments of a container with various features of the present teachings, in which figure 22 is a bottom view and figure 23 is a sectional view taken along line 23- 23 of Figure 22;
[0021] Figures 14 and 25 are views illustrating additional exemplary embodiments of a container with various features of the present teachings, in which figure 24 is a bottom view and figure 25 is a sectional view taken along line 25- 25 of Figure 24;
[0022] Figures 26A and 26B are sectional and side views, respectively, of a base portion of a container according to further exemplary embodiments of the present disclosure;
[0023] Figures 27A and 27B are sectional and side views, respectively, of a base portion of a container according to further exemplary embodiments of the present disclosure;
[0024] Figures 28A and 28B are front and side views, respectively, of a generally rectangular container according to additional exemplary embodiments of the present disclosure;
[0025] Figures 29A and 29B are perspective and bottom views, respectively, of a generally cylindrical container according to further exemplary embodiments of the present disclosure;
[0026] Figures 30A and 30B are perspective and bottom views, respectively, of a generally cylindrical container according to exemplary embodiments of the present disclosure;
[0027] Figures 31A and 31B are views of additional exemplary embodiments of a container in accordance with the present teachings, wherein Figure 31A is a bottom view and Figure 31B is a sectional view taken along line 31B-31B of Figure 31A;
[0028] Figure 32 is a perspective view of a mold system suitable for molding the container of the present disclosure;
[0029] Figures 33A-33C are a series of graphs illustrating the relationship between strip inclination angle and volume displacement, the number of strips and radial resistance, the strip peak angle and volume displacement, and between dimensions of a container strip and a volume displacement of a hot filled container;
[0030] Figure 34 is a schematic sectional view of a container showing several curved surfaces of a central push-up portion thereof;
[0031] Figures 35A to 35D are schematic bottom views of a central push-up portion of a container in accordance with teachings of the present disclosure;
[0032] Figure 36 is a schematic sectional view of a container showing various shapes for strips thereof;
[0033] Figures 37 to 39 are schematic bottom views of the container showing various formats for strips thereof;
[0034] Figures 40 to 45 are views illustrating additional exemplary embodiments of a container with various features of the present teachings, in which figure 40 is a side view, figure 41 is a perspective view, figure 42 is a bottom view Figure 43 is a sectional view taken along line 43-43 of Figure 42, and Figures 44 and 45 are schematic diagrams of a base on the container;
[0035] Figure 46 is a graph illustrating relationship between external strip radius and volume displacement of containers according to the present teachings;
[0036] Figure 47 is a graph illustrating the relationship between base separation and volume displacement of containers according to the present teachings;
[0037] Figure 48 is a graph illustrating relationship between permanent base radius and volume displacement of containers according to the present teachings;
[0038] Figure 49 is a graph illustrating relationship between internal base radius and volume displacement of containers according to the present teachings;
[0039] Figure 50 is a graph illustrating relationship between base separation and volume displacement of containers according to the present teachings; and
[0040] Figure 51 is a graph illustrating relationship between an outer strip radius and an inner base radius of containers in accordance with the present teachings.
[0041] Corresponding reference numerals indicate corresponding parts throughout the various views of the drawings. Detailed Description
[0042] Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments are provided so that this disclosure will be complete, and will fully pass the scope to those skilled in the art. Numerous specific details are set forth as examples of specific components, devices, and methods to provide a thorough understanding of embodiments of the present disclosure. It will be evident to those skilled in the art that specific details need not be employed, that example embodiments can be incorporated in many different forms, and that none should be construed to limit the scope of the disclosure.
[0043] The terminology used here is for the purpose of describing specific example embodiments only and is not intended to be limiting. As used here, the singular forms "a", "an" and "o, a" may be intended to include the plural forms as well, unless the context indicates otherwise. The terms "comprises", "comprising", "including" and "having" are inclusive and therefore specify the presence of mentioned characteristics, integers, steps, operations, elements and/or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof. The method steps, processes and operations described here are not to be interpreted as necessarily requiring their performance in the specific order discussed or illustrated, unless specifically identified as an order of performance. It should also be understood that additional or alternative steps may be employed.
[0044] When an element or layer is mentioned as being "on", "engaged with", "connected to" or "coupled to" another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer , or intermediate elements or layers may be present. In contrast, when an element is referred to as being "directly over", "directly engaged with", "directly connected to" or "directly coupled to" another element or layer, there may be no intermediate elements or layers present. Other words used to describe the relationship between elements should be interpreted in a similar way (eg, "between" versus "directly between", "adjacent" versus "directly adjacent", etc.). As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
[0045] Although the terms first, second, third, etc. can be used here to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Terms such as "first", "second" and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below may be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
[0046] Spatially relative terms such as "internal", "external", "below", "below", "below", "above", "superior" and the like may be used here for ease of description to describe a relationship of feature or element with other element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different device orientations in use or operation in addition to the orientation shown in the figures. For example, if the device in the figures were to be turned upside down, elements depicted as "below" or "below" other elements or features would then be oriented "above" the other elements or features. Thus, the example term “below” can encompass both an up and down orientation. The device may be otherwise oriented (rotated 90 degrees or in other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0047] This disclosure provides a container being made of PET and incorporating a base design having an optimized size and shape that resists container loading and pressures caused by hot filling pressure and resulting vacuum, and helps maintain response and shape of the container.
[0048] It should be recognized that the size and specific configuration of the container may not be particularly limiting and thus the principles of the present teachings may be applicable to a wide variety of PET container formats. Therefore, it should be recognized that variations may exist in the present embodiments. That is, it should be recognized that the teachings of the present disclosure can be used in a wide variety of containers, including rectangular, round, oval, compressible, recyclable, and the like.
[0049] As shown in Figures 1 to 5, the present teachings provide a plastic container, e.g. polyethylene terephthalate (PET), generally indicated at 10. Exemplary container 10 may be substantially elongated when viewed from one side and generally cylindrical when viewed from above and/or rectangular from start to finish or in cross sections (which will be discussed in more detail here). Those of ordinary skill in the art would recognize that the following teachings of the present disclosure are applicable to other containers, such as rectangular, triangular, pentagonal, hexagonal, octagonal, polygonal, or square shaped containers, which may have different dimensions and volume capacities. It is also considered that other modifications can be made depending on the application and specific environmental requirements.
[0050] In some embodiments, the container 10 is designed to hold an article. The article can be in any form as a solid or semi-solid product. In one example, an article may be introduced into the container during a thermal process, typically a hot fill process. For hot fill filling applications, fillers generally fill container 10 with a product at an elevated temperature between approximately 68°C and 96°C (approximately 155°F and 205°F) and seal container 10 with a closure before it cools down. Furthermore, the plastic container 10 may be suitable for other retort filling processes or high temperature pasteurization or other thermal processes as well. In another example, the article may be introduced into the container at ambient temperatures.
[0051] As shown in Figures 1 to 5, the exemplary plastic container 10 in accordance with the present teachings defines a body 12, and includes an upper portion 14 having a cylindrical sidewall 18 forming a finish 20. Integrally formed the finish 20 and extending downwardly therefrom is a shoulder portion 22. The shoulder portion 22 merges into and provides a transition between the finish 20 and a sidewall portion 24. The sidewall portion 24 extends downwardly from the shoulder portion 22 to a base portion 28 having a base 30. In some embodiments, the side wall portion 24 may extend downwardly and nearly abut the base 30, thereby minimizing the overall area of the base portion 28 of such that there is no discernible base portion 28 when the exemplary container 10 is placed vertically on a surface.
[0052] The exemplary container 10 may also have a neck 23. The neck 23 may have an extremely short height, that is, become a short extension from the finish 20, or an elongated height, extending between the finish 20 and the shoulder portion 22. The upper portion 14 may define an opening for filling and dispensing an article stored therein. The container may be a beverage container; however, it should be recognized that containers having different shapes, such as side walls and openings, can be made in accordance with the principles of the present teachings.
[0053] The finish 20 of the exemplary plastic container 10 may include a threaded region 46 having threads 48, a lower sealing crest 50 and a support ring 51. The threaded region provides a means for securing a similarly threaded cap or closure (not shown). Alternatives may include other suitable devices that engage the finish 20 of the exemplary plastic container 10, such as a snap-on or snap-fit lid, for example. Therefore, the closure or lid engages the finish 20 to preferably provide a hermetic seal of the exemplary plastic container 10. The closure or lid is preferably of a metal or plastic material conventional in the closure industry and suitable for subsequent thermal processing.
[0054] In some embodiments, container 10 may comprise a lightweight base configuration 100 generally formed in base portion 28. Base configuration 100 may comprise any of several features that facilitate vacuum response, improve structural integrity, minimize container weight and/or improve overall container performance 10. As discussed herein, the base 100 configuration can be used with respect to any container shape, however, as an illustration, containers having rectangular and cylindrical cross sections will be examined. The base portion 28 functions to close the lower portion of the plastic container 10 to retain an article in the container 10. Figures 1 to 31B illustrate a variety of base 100 configurations and base portions 28 as well, as will be discussed.
[0055] Referring again to Figures 1 to 5, the base portion 28 of the plastic container 10, which extends into the body 12, may comprise one or more contact surfaces 134 and a central portion 136. In some embodiments, the contact surface(s) 134 is the area of the base portion 28 that contacts a support surface (e.g. shelf, counter and the like) which in turn supports the container 10. As such, the surface of contact 134 may be a flat surface (an individual flat surface or a collection of separately spaced flat surfaces that lie individually in a common plane) . Contact surface 134 may also be a contact line generally circumscribing, continuously or intermittently, base portion 28.
[0056] In the embodiments of Figures 1 to 5, the base portion 28 includes four contact surfaces 134 that are spaced apart around the longitudinal axis 150 of the container 10. Also, in the embodiments shown, the contact surfaces 134 are arranged at the corners of the base portion 28. However, it will be recognized that there can be any number of contact surfaces 134 and the contact surfaces 134 may be arranged in any suitable position.
[0057] The base portion 28 may further include a central push-up portion 140, which is more clearly illustrated in Figures 4 and 5. The central push-up portion 140 may be centrally located (i.e., substantially centered on the longitudinal axis 150) . The central push-up portion 140 may extend generally towards the finish 20. In some embodiments, the central push-up portion 140, when viewed in cross section (Figure 5), is generally in the shape of a truncated cone. having an upper surface 146 that is generally parallel to support surfaces 134. The push-up portion 140 may also include side surfaces 148 that slope upwardly toward the central longitudinal axis 150 of the container 10. The side surfaces 148 may be tapered. or they can include a plurality of flat surfaces that are arranged in series around axis 150.
[0058] Other shapes of the central push-up portion 140 are within the scope of the present disclosure. For example, as shown in Figure 13, the push-up portion 140 may be partially frusto-conical and partially cylindrical. Also, as shown in Figures 17, 23 and 25, the push-up portion 140 may be generally frusto-conical with a plurality of ribs 171 extending at an angle along the side surface 148 at equal spacing around the axis 150. Furthermore, as shown in Figures 19 and 21, the push-up portion 140 may be annular, so that a tapering pendant protrudes outwardly along the axis 150. Figures 35A to 35D show additional shapes for the push-up portion. top 140 (in respective bottom views of container 10). For example, the top surface 146 can be defined by a plurality of convexly curved lines that are arranged in series around the axis (Figure 35A), an octagon or other polymer (Figure 35B), alternating convexly and concavely curved lines (Figure 35C ), and a plurality of concavely curved lines (figure 35D). The side surface(s) 148 may project from there to have a corresponding shape.
[0059] As shown in Figure 34, the top surface 146 and/or the side surface(s) 148 may have a concave and/or convex contour. For example, the top surface 146 may have a concave curvature (indicated at 146’) or a convex curvature (indicated at 146’’). Additionally, the side surface 148 may have a concave curvature (indicated at 148’), a convex curvature (indicated at 148’’) or a concave and convex curvature in combination in the S-shape (indicated at 148’’). This curvature may be present when container 10 is empty. Also, curvature can be the result of deformation due to vacuum loads within the container 10.
[0060] The side surface 148 may also be staggered in some embodiments. Also, side surface 148 can include ribs, convex or concave dimples or rings.
[0061] The exact shape of the center push-up element 140 can vary greatly depending on various design criteria. For additional details on suitable center 140 push-up element shapes, attention should be directed to commonly assigned US Patent Application No. 12/847,050, which was published with US Patent Publication No. 2 011/0017700 , which was filed on July 30, 2010, and which is incorporated herein by reference in its entirety.
[0062] The push-up element 140 is generally where the preform door is captured in the mold when the container 10 is blow molded. Located on top surface 146 is the base portion sub-portion 28, which typically includes polymer material that is not substantially molecularly oriented.
[0063] The container 10 can be hot filled and, after cooling, a vacuum in the container 10 can cause the push-up element 140 to move (e.g. along axis 150, etc.) to thereby decrease the inner volume of the container 10. The central push-up element 140 may also elastically bend, flex, deform or otherwise move in response to these vacuum forces. For example, top surface 146 can be flat or can be convexly curved without vacuum forces, but vacuum forces can pull top surface 146 upward to have a concave curvature as shown in Figure 34. side surfaces 148 may deform due to vacuum to be concave and/or convex as shown in Figure 34. Thus, the push-up element 140 can be an important component of the vacuum performance of the container 10 (i.e., the capacity of the container 10 absorb these vacuum forces without losing its ability to contain the article, resist top loading, etc.).
[0064] Several factors have been found for the base portion 28 that can enhance such vacuum performance. In conventional applications, it has been found that material can be retained or otherwise induced in the push-up portion of the base. The amount of material in these conventional applications is often greater than what is needed for vacuum loading and/or response and thus represents unused material that adds weight and cost to the container. This can be overcome by shaping the push-up diameter (or width in terms of non-tapered applications) and/or height to obtain improved loading and/or vacuum response from thinner materials. That is, by maximizing the performance of the central push-up element 140, the remaining container portions need not be designed to withstand a greater portion of the load and vacuum forces, thereby allowing the overall container to be made lighter in weight. a reduced cost. When all portions of the container are made to perform more efficiently, the container can be more finely designed and manufactured.
[0065] To that end, it has been found that by reducing the diameter of the central push-up element 140 and increasing the push-up height thereof, the material can be further stretched for improved performance. Referring to Figure 5, each container 10 having a push-up element 140 defines various dimensions, including a push-up width Wp (which is generally a diameter of the push-up element inlet 140), a push-up height for top HP (which is generally a height from the contact surface 134 to the top surface 146), and an overall base width Wb (which is generally a base portion diameter or width 28 of the container 10). Based on the performance test, it was found that relationships exist between these dimensions that lead to improved performance. Specifically, it has been found that a ratio of push-up height Hp to push-up width Wp of approximately 1:1.3 to approximately 1:1.4 is desirable (although ratios of approximately 1:1.0 to approximately 1:1.6 and ratios from approximately 1:1.0 to approximately 1:1.7 can be used). In addition, a push-up width Wp to overall base width Wb ratio of approximately 1:2.9 to approximately 1:3.1 is desirable (although ratios of approximately 1:2.9 to approximately 1:3, 1 and ratios of approximately 1:1.0 to approximately 1:4.0 may be used). Furthermore, in some embodiments, the central push-up element 140 may define a larger diameter (e.g., typically equal to approximately the push-up width above Wp or the diameter at the lowermost portion of the central push-up element 140 ) . The central push-up element 40 may further define a smaller diameter (e.g., typically equal to the diameter of the top surface 146 or the width at the uppermost portion of the central push-up element 140). The combination of this larger diameter and smaller diameter can result in the formation of a truncated conical shape. Furthermore, in some embodiments, the surface of this truncated conical shape may define a slope angle less than approximately 45 degrees with respect to the central longitudinal axis 150. It has been found that this larger diameter or width may be less than approximately 50 mm and the smaller diameter or width may be greater than approximately 5mm, separately or in combination.
[0066] In some embodiments shown in Figures 8 and 9, the container 10 may include an inversion ring 142. The inversion ring 142 may have a radius that is greater than the central push-up element 140, and the inversion ring 142 inversion 142 can fully encircle and circumscribe central push-up element 140. In the position shown in Figures 8 and 9 and under certain internal vacuum forces, inversion ring 142 can be pulled up along axis 150 away from the plane defined by contact surface 134. However, when container 10 is formed, inversion ring 142 may protrude outwardly away from the plane defined by contact surface 134. The transition between central push-up element 140 and the adjacent reversing ring 142 can be quick to provide as much orientation close to the central push-up element 140 as possible. This serves primarily to ensure a minimum wall thickness for the inversion ring 142, in particular at the contact surface 134 of the base portion 28. At a point along its circumferential shape, the inversion ring 142 may alternatively have a notch small, not illustrated, but well known in the art, suitable for receiving a claw that facilitates rotation of the container about the central longitudinal axis 150 during a labeling operation.
[0067] In some embodiments, as illustrated in all figures and notably in figures 28A to 31A, the container 10 may further comprise one or more strips 170 formed along and/or in the base portion 28. As seen in all Figures 1 to 25, strips 170 may be formed as recessed portions that are visible from the side of the container 10. That is, strips 170 may be formed so that they define a surface (i.e., a surface of strip 173 that defines a strip axis of the respective strip 170). The strip surface 173 can be displaced a strip distance Ds (Fig. 2) from the contact surface(s) 134 on the Z-axis (generally along the central longitudinal axis 150 of the container 10). In some embodiments, this displacement Ds between strips 170 and contact surface 134 may be in the range of approximately 5mm and approximately 25mm. Also strip surface 173 may extend transverse to axis 150 to determine adjacent side wall portion 24. The periphery of strips 170 may contour to transition into side wall portion 24 and/or contact surfaces 134.
[0068] At least a portion of the strip surface 173 may extend substantially parallel to the plane of the contact surfaces 134 as shown in Figures 1 to 4. Also, in some embodiments illustrated in Figures 10-12, at least a portion of the surface of the strip. strip 173 may be partially angled at a positive angle relative to contact surface 134. The angle may be less than 15 degrees in some embodiments. The angle can be greater than 15 degrees in other embodiments.
[0069] Figure 36 shows various shapes that the strips 170 can have. For example, the strips may contour concavely towards the interior of the container 10 as the strip extends in the transverse direction (indicated at 170'). The strip may also contour convexly away from the interior as the strip extends in the transverse direction (indicated at 170’’). In addition, the strip may have one or more steps along axis 150 as the strip extends in the transverse direction (indicated at 170’’’).
[0070] Figures 37 to 39 show how the strips can be molded in plan view (viewed along the longitudinal axis 150). For example, the strip may have a sinusoidal curvature in the transverse direction (indicated at 170’’’’ in Figure 37). The strip may also include steps that the strip extends in the transverse direction (indicated at 170' in Figure 37). The width of the strip may increase (shown on the right side of Figure 37) or may decrease (shown on the left side of Figure 37) as the strip extends transversely away from the longitudinal axis 150. In addition, the strip may taper. smoothly in the transverse direction (indicated at 170'''''' in figure 39). The width of the strip may increase (upper and lower strips of Figure 39) or decrease (left and right strips of Figure 39) as the strip extends away from the longitudinal axis 150. Additionally, the strips may radiate from the longitudinal axis 150 and may each have a substantially common curvature in the transverse direction to resemble a weathervane (indicated at 170''''''' in figure 38). Other shapes, curvatures, etc., are also included within the scope of the present disclosure.
[0071] The shapes, dimensions and other characteristics of the strips 170 may depend on container shape, style, and performance criteria. Furthermore, it should be recognized that the displacement (along axis 15) of one strip 170 may differ from the displacement of another strip 170 in a single container to provide a tuned or otherwise varied load response profile. Strips 170 can interrupt contact surface 134, thereby resulting in a plurality of contact surfaces 134 (also known as a segmented vertical or base surface). Due to the displacement nature of strips 170 and their associated shape, size and slope (as will be discussed), strips 170 are visible from a side view orientation and formable through the simplified mold system (as will be discussed).
[0072] It has been found that the use of strips 170 can serve to reduce the overall weight of material required in the base portion 28, compared to conventional container designs, while simultaneously providing sufficient and comparable vacuum performance. In other words, strips 170 have enabled containers in accordance with the principles of the present teachings to meet and/or exceed conventional container performance criteria while also minimizing container weight and associated costs.
[0073] In some embodiments, the container 10 may include at least one strip 170 disposed in the base portion 28. However, in alternative designs, additional strips 170 may be used, such as two, three, four, five or more. Multiple strips 170 may radiate from the central push-up portion 140 and the longitudinal axis 150. In some embodiments, the strips 170 may also be spaced apart around the axis 150.
[0074] Typically, though not limited, rectangular containers (Figures 1 to 28B) may employ two or more even numbered strips 170. The strips 170 may, in some embodiments, divide the midpoint (i.e., mid-region) of the wall respective side. Stated differently, strip 170 may intersect the respective sidewall approximately midway between adjacent sidewalls. If the side wall portion 24 defines a different polygonal cross section (taken perpendicular to axis 150), the strips 170 may similarly divide the side walls.
[0075] Similarly, although not limiting, cylindrical containers (Figures 29A to 30B) may employ one or more even-numbered or odd-numbered strips 170. As such, strips 170 can be arranged in a radial orientation so that each of the plurality of strips 170 radiate from a center point of base portion 28 to an outer edge of container 10 (e.g., adjacent sidewall portion 24). It should be noted, however, that although strips 170 may radiate from a central point, that does not mean that each strip 170 actually starts at the center point, but rather means that if a central axis of each strip 170 has been extended inward they would generally meet in a common center. The ratio of the number of strips used to the radial strength of the container 10 showed increasing radial strength with an increasing number of strips used (see Figure 23B).
[0076] It should also be noted that strip 170 can be used in combination with the aforementioned central push-up element 140, which would thereby interrupt strips 170. However, alternatively, it should be noted that benefits of the present teachings may be performed using strips 170 without the central push-up element 140.
[0077] As illustrated in the various figures, strips 170 can define any one or a number of shapes and sizes having varying ranges and dimensional characteristics. However, it has been found that the strips 170 can define a strip plane or central axis 172 that is generally parallel to the contact surface 134 and/or a surface on which the container 10 rests, thereby resulting in a strip angle. low. In other embodiments, strip axis/plane 172 may be inclined relative to contact surface 135 and/or the surface on which container 10 rests, thereby resulting in a high strip angle. In some embodiments, that axis/inclined strip plane 172 may be inclined so that a lower portion of axis/inclined strip plane 172 is toward a central or inner area of container 10 and a higher portion of axis/ slanted strip plane 712 is toward an external or outward area of container 10 (e.g., adjacent to sidewall portion 24). Examples of such inclination can be seen in Figures 26B and 27B.
[0078] Low strip angles (eg Figures 1 to 4) provide base flexibility resulting in base bending that displaces volume through upward deflection. This upward deflection will be intensified under vertical load which provides additional volume displacement, transitioning to positive pressure to maximize full capped top load. Volume displacement causes increased vacuum in container 10. This complementary “co-flex base” technology provides volume displacement & capped top load performance, thus filled resulting in a “lightweight panelless” container configuration for bulk applications. multi-doses. Conversely, a raised strap angle (eg figures 26B and 27B) provides base rigidity resulting in a base that enhances vertical and horizontal load-bearing properties. Rectangular container designs provide enough offset. This complementary “rigid base” technology provides improved handling properties in filling lines and tray dispensing offerings thereby resulting in a “light tray capable” container configuration for multi-dose applications.
[0079] As a non-limiting example, it has been found that a tilt angle α (figure 19) of strip axis/plane 172 of approximately 0 degree to approximately 30 degrees (i.e., strip angle) can provide improved performance. This strip angle α can be measured in a lateral cross section taken along strip axis or plane 172 relative to a horizontal reference plane or axis as shown in figure 19. However, it should be recognized that other strip angles can be used and/or the tilt direction can be varied. The relationship of tilt angle α to volume displacement of container 10 showed an increasing volume displacement with a decreasing tilt angle α (see Figure 33A).
[0080] With specific reference to Figures 26A-27B, it should be noted that strip 170 may further define or include a secondary shape or contour when viewed generally along the axis or plane of strip 172. That is, when viewed from on the side of container 10, strip 170 may define a peak shape or trapezoid shape adjacent to sidewall portion 24 having an embossed central area and downwardly extending side surfaces (see Figures 26B and 27B) as opposed to defining a single plan usually flat. The trapezoidal shaped portion may also be flat and disposed at an angle of inclination relative to a horizontal (imaginary) reference line. This tilt angle can be between 0 degrees and 45 degrees. In some embodiments, this strip section 170 may have a triangular shape that further provides improved vacuum response and structural integrity while simultaneously allowing for reduction in material cost and weight. As a non-limiting example, it has been found that a peak 175 of strip 170 (figures 19, 26B and 27B) can define a peak angle β (figure 19) with respect to a vertical or perpendicular reference line in the range of approximately 0 degrees at 90 degrees (flat strip 170) . In some embodiments, the peak angle β may define a range from approximately 1 degree to approximately 45 degrees. However, it should be recognized that other angles may be used and/or the direction and general shape of the strip 170 may be varied. The relationship of peak angle β to volume displacement of container 10 showed an increasing volume displacement with a decreasing peak angle β (see Figure 23C).
[0081] In some embodiments, as illustrated in Figures 1, 12, 16, 18, 20, 22, 24, 29B, 30B and 40-42, the base portion 28 may further comprise one or more ribs 180 formed in (Por example, all the way inside) or along strip 170, or between two strips 170. Ribs 180 may include an inwardly directed channel (recess toward the interior of container 10) or outwardly directed channel (projecting outwardly from the inside the container 10). Also, rib 180 may be contained entirely within respective strip 170 or may extend outside respective strip 170 in some embodiments. Ribs 180 may serve to tune or otherwise modify the vacuum response characteristics of strips 170. Thereby, ribs 180 serve to modify the response profile of one or more strips 170. Referring to the various figures, ribs 180 may following one of a number of paths, such as a path generally in the shape of a V (Figures 29B, 30B) or along the longitudinal axis 180 extending from the central longitudinal axis 150. In some embodiments, these paths may define a pair of channels arcuate 182 ending in a central radius 184.
[0082] The plastic container 10 of the present disclosure is a biaxially oriented, blow molded container with a unitary construction of a single or multiple layer material. A well-known heat-set, stretch molding process for making the one-piece plastic container 10 generally involves manufacturing a preform (not shown) of a polyester material such as polyethylene terephthalate (PET) , having a shape well known to those skilled in the art similar to a test tube with a generally cylindrical cross section. An exemplary method of manufacturing the plastic container 10 will be described in greater detail later.
[0083] Referring to Figure 32, exemplary embodiments of a mold system 306 for blow molding the container 10 are illustrated. The mold system 306 can be employed to manufacture container geometries, viz. base geometries, which could not previously be made. As illustrated in Figure 32 , in some embodiments, mold system 306 may comprise a base system 310 operatively disposed in connection with a sidewall system 320. Base system 310 may be configured to generally form an entire portion portion. of container base 28 and extends radially and upward to a transition to sidewall portion 24. Base system 310, in some embodiments, may maintain a temperature that is different from sidewall system 320 - warmer or cooler than the sidewall system 320. This can facilitate the formation of the container 10 to accelerate or slow the relative formation of the base portion 28 of the container 10 during molding.
[0084] In some embodiments, the base system 310 may comprise a lower pressure cylinder for extending and retracting a push-up element 323 (shown in spectrum in Figure 32). The push-up member 32 can be used to extend or otherwise stretch the central push-up member 140 axially toward the interior of the container 10. As seen in Figure 32, the push-up member 322 can be centrally. disposed in base system 310. Also, push-up member 322 may have a retracted position, wherein push-up member 322 is close to flush with surrounding portions of base system 310, and an extended position ( shown in spectrum), wherein push-up element 322 can extend away from surrounding portions of base system 310. In the extended position, push-up element 322 can engage the preform during formation and induce the preform. -form upwards (e.g. inwards) to form the central push-up element 140. Also, after the formation of the central push-up element 140, the push-up element 322 may be retracted to allow demoulding of the final container 10 from the mold. In some additional embodiments, push-up member 322 of base system 310 may be paired with a counter-stretch rod, if desired.
[0085] An exemplary blow molding method of forming the container 10 will now be described. A preform version of container 10 includes a support ring, which can be used to carry or guide the preform through and at various stages of fabrication. For example, the preform can be loaded by the support ring, the support ring can be used to assist in positioning the preform in a mold cavity 321 (figure 32) or the support ring can be used for loading an intermediate container after molding. At first, the preform may be placed in mold cavity 321 so that the support ring is captured at an upper end of mold cavity 321. In general, the mold cavity has an inner surface corresponding to an outer profile. desired from the blown container. More specifically, the mold cavity in accordance with the present teachings defines a body forming region, an optional wetting forming region, and an optional aperture forming region. After the resulting structure (hereinafter referred to as the intermediate container) has been formed, any wetting created by the wetting forming region can be cut and discarded. It should be recognized that the use of a wetting forming region and/or opening forming region is not necessarily in all formation methods.
[0086] In one example, a machine (not shown) places the preform heated to a temperature between approximately 190°F and 250°F (approximately 88°C to 121°C) into the mold cavity. The mold cavity can be heated to a temperature between approximately 121°C and 177°C (approximately 250°F and 350°F). A draw rod apparatus (not shown) stretches or extends the heated preform in the mold cavity to a length approximately that of the intermediate container thereby molecularly orienting the polyester material in an axial direction generally corresponding to the central longitudinal axis of the container. 10. While the draw rod extends the preform, air having a pressure between 2.07 Mpa and 4.14 Mpa (300 PSI and 600 PSI) helps to extend the preform in the axial direction and to expand the preform in one direction. arc or circumferential, thereby substantially shaping the polyester material to the shape of the mold cavity and further molecularly orienting the polyester material in a direction generally perpendicular to the axial direction, thereby establishing the biaxial molecular orientation of the polyester material at most. part of the intermediate container. The pressurized air contains the polyester material molecularly oriented mostly biaxial against the mold cavity for a period of approximately two (2) to five (5) seconds prior to removal of the intermediate container from the mold cavity. This process is known as heat hardening and results in a heat resistant container suitable for filling with a product at elevated temperatures.
[0087] Alternatively, other manufacturing methods, such as, for example, extrusion blow molding, one-step injection stretch blow molding, and injection blow molding, using other conventional materials including, for example, high-grade polyethylene density, polypropylene, polyethylene naphthalate (PEN), a PET/PEN blend or copolymer, and various multilayer structures may be suitable for plastic container fabrication 10. Those having ordinary skill in the art will readily know and understand method alternatives of plastic container manufacturing.
[0088] With further reference to figures 40 to 45, container 10 is illustrated as a generally round container with a generally round base 30. Although container 10 and base 30 are generally illustrated in figures 40 through 45 as being round, the container 10 and base 30 can be any suitable shape or size. For example, container 10 may have any of the shapes described and/or illustrated above, including, but not limited to, the following: rectangular, triangular, pentagonal, hexagonal, octagonal, polygonal, or square.
The base 30 includes lightweight base configuration 100, which generally includes strips 170, central push-up portion 140 and ribs 180. Strips 170 generally extend radially from the central longitudinal axis 150 away from the push-up portion upwardly central 140 to the side wall portion 124. Each of the strips 170 is spaced around the base 30. The strips 170 may be separated at any suitable interval, such as a generally uniform interval as illustrated in Figures 40-42, for example. Any suitable number of strips 170 may be included, such as five as illustrated or seven. In general, the larger the diameter of the base 30, the more strips 170 that can be included.
[0090] Each of the strips 170 extends along the strip axis/plane 172 thereof and is thus an elongated strip. The strips 170 are illustrated as having a width that generally increases along a length thereof, so that each strip is wider at the sidewall portion 24 and narrower near the central longitudinal axis 150. In other words, a strip surface 173 further extends from either side of strip axis/plane 172 in sidewall portion 24 as compared to near central longitudinal axis 150.
[0091] Each strip 170 generally includes a first end 176 and a second end 178, which are at opposite ends of each strip 170 along the strip axis/plane 172 thereof. The first end 176 is close to the longitudinal axis 150 and the second end is at the side wall portion 24. The strip 170 extends linearly from the first end 176 to the second end 178, as linearly along the strip axis/plane 172 extending along strip surface 173 from first end 176 to second end 178 at peak 175. Each strip 170 is generally inclined along strip axis/plane 172 thereof from first end 176 to second end 178, so that first end 176 is generally at base surface/contact surface 134 of base 30 and second end 178 is at peak 175. Therefore, second end 178 is further recessed into base 30 compared to first end 176, which may not be recessed into base 30. Although straps 170 are illustrated as generally being angled thereby, straps 170 do not need are inclined, and thus the strip axis/plane 172 may extend linearly so that the strip axis/plane 172 is perpendicular to, or substantially perpendicular to, the central longitudinal axis 150 along its entire length or a substantial portion of the same.
The base 30 further includes a plurality of the ribs 180, which as illustrated in the container 10 of Figures 40 to 45 are separate from the strips 170. Each rib 180 is generally elongated and extends generally radially from the central longitudinal axis 150 along. of a longitudinal axis of rib 190 of each rib 180. Each rib 180 extends to the sidewall portion 24 from any suitable position along the base 30 between the central longitudinal axis 150 and the sidewall 30. One or more of ribs 180 may be between two of the strips 170. For example and as illustrated, only one of the ribs 180 may be between two of the strips 170, and may be equidistant between the two strips 170. Any suitable number of ribs 180 generally corresponds to the number of strips 170 so that a single rib 180 is between two of the strips 170.
[0093] With reference to Figure 42, the strips 170 extend linearly and are slanted so that relative to a base surface 192 on which the container 10 can be seated, on the slanted strip axis/plane 172 the strip surface 173 is at an angle α from the surface 192. The angle α can be any suitable angle, for example from approximately 0° to approximately 30°, from approximately 5° to approximately 20°, approximately 10° or 10°. With respect to the central longitudinal axis 150, the strips 170 can be arranged at an angle β, which is measured between the central longitudinal axis 150 and the inclined strip axis/plane 172. The angle β can be any suitable angle, as in the strip from approximately 0° to approximately 90°, approximately 45° to approximately 85°, approximately 80° or 80°.
[0094] With continuous reference to Fig. 43, the central push-up portion 140 includes an upper displacement surface 194 on the upper surface 146 and a lower displacement surface 196 opposite the upper displacement surface 194. The upper displacement surface 194 is recessed into the upper surface 146, and the lower displacement surface 196 projects from a lower surface 200 of the central push-up portion 140, which is opposite the upper surface 146. The central push-up portion 140 further includes a flange 198 defined by the side surfaces 148 of the central push-up portion 140. The side surfaces 148 are illustrated as generally curving away from the central longitudinal axis 150, but may have any other suitable shape or configuration as described above, as in combination with Figure 34, which illustrates side surfaces 148 having concave, convex, and ge really flat.
[0095] Referring to Figures 44 and 45, the lightweight base configuration 100 is configured to move, such as by bending, in a variety of different directions to increase the durability, structural integrity, resistance to undesirable deformation, and utility of the container 10 , as when the container 10 is subjected to vacuum pressures during cooling of hot filled contents thereof. For example, and as illustrated in Figure 44, the central push-up portion 140 is configured to move along the central longitudinal axis 150, and remains centered on the central longitudinal axis 150 when the central push-up portion 140 moves along. of the central longitudinal axis 150. The central push-up portion 140 is arranged so that the central longitudinal axis 150 extends through the upper displacement surface 194, the lower displacement surface 196 and generally an axial center of the upper surface 146.
[0096] As illustrated in Figure 44, the central push-up portion 140 may flex along the central longitudinal axis 140 towards the finish 20 to position 140’, with the side surface 148 flexing to 148’. When the central push-up portion 140 flexes along the central longitudinal axis 150 towards the finish 20, the strips 170 also flex towards the finish 20, so as to position at 170' of Figure 44. With respect to a line 210 extending from approximately the outward strip radius 202 parallel to the base surface 192 on which the container 10 may rest, and perpendicular to the axis 150, the strips 170 flex through an angle α upwards to the line 210 and flex through angle β up and away from line 210. Angles α and β are equal or generally equal.
[0097] When strips 170 move to position at 170’, an outward strip radius 202 will generally decrease and move to position 202 ’. The outward strip radius 202/202' is generally measured at the smallest radius where the strips 170 transition to the sidewall portion 24 in an interior of the container 10. As illustrated in Fig. 46, as the displaced volume of the container 10 increases , the outward strip radius 202 generally decreases to 202'. At 3% offset volume, for example, the strip-out radius 202 generally decreases from approximately 10” to approximately 40%, such as 25% or approximately 25% of the original; or for a range from approximately 0.9 times to approximately 0.6 times the original, such as 0.75 times or approximately 0.75 times the original. The degree to which the outward strip radius 202 decreases will depend on the size and composition of the container 10, as well as its contents and the number of strips 170 present. For example, the greater the number of strips 170 present, the more the outward strip radius 202 will decrease.
[0098] With reference to Figure 45, when the central push-up portion 140 moves along the central longitudinal axis 150 towards the finish 20, a base clearance Cb will increase a distance Cb', thereby making the base clearance general Cb + Cb'. With reference to figure 47, for example, when the percent shifted volume increases, the distance Cb’ will also increase. At 3% displacement volume, for example, the base clearance will increase from approximately 3mm to approximately 7mm. In other words, the distance Cb’ will increase to be comprised within a range of approximately 3 mm to approximately 7 m. the distance that the base gap increases, which is identified in Figure 45 as Cb', depends on the size and composition of the container 10, as well as its contents and the number of strips 170 present. For example, the greater the number of strips 170 present, the more the base gap will increase, and the greater the distance Cb’.
[0099] As also illustrated in Figure 45, when the central push-up portion 140 moves towards the finish 20, the base/contact surface 134 moves towards the finish 20 to position 134', thereby decreasing permanent base radius Rsb to Rsb'. The permanent base radius is generally measured from the central longitudinal axis 150 to a point where the base/contact surface 134 makes contact with the surface 192. Referring to Fig. 48, when the percent shifted volume increases, the radius of permanent base will generally decrease from Rsb to Rsb'. At 3% volume shift, for example, the permanent base radius will generally decrease to Rsb’ over a range of approximately 28 mm to approximately 40 mm. Again, the distance that the permanent base radius decreases will depend on the size and composition of the container, its contents, and the number of strips 170 present.
[0100] Referring to Figure 49, as the volume displaced in container 10 increases and the side surface 148 flexes to 148' as illustrated in Figure 45, a base radius into the base configuration 100 increases as measured at approximately one point halfway along the curved side surface 148. At 3% volume displacement, for example, the base inward radius can increase approximately 1.1 times to approximately 2.0 times the original before displacement, such as 1, 5 times or approximately 1.5 times the original. The decrease in the outward strip radius and the increase in the inward base radius are directly proportional. For example, the base radius inward increases at a distance that is approximately 1.2 times to approximately 3.3 times or approximately 2 times, the distance that the outward strip radius decreases. Thus, if the inward base radius increases approximately 2 times the distance that the outward strip radius decreases, then the outward strip radius will decrease by 10% or approximately 10%, and the inward base radius will increase by 20% or approximately 20%. Any suitable relationship can be established between the strip radius out (or out) and the base radius in (or in). Referring to Figure 1, for example, the relationship between the outward strip radius and the inward base radius can be defined at any point in the illustrated square.
[0101] As the displaced volume of the container increases, the width Ws of each strip 170 (see figure 40, for example) decreases. The width can be measured between any points of each strip 170. For example, the width of each strip 170 can be measured between two points that are on opposite sides of the axis/plane of strip 172, farthest from the longitudinal axis 150, and configured to rest on the flat base surface 192 when the container 20 is seated on the flat base surface 192. As the width Ws of each strip 170 decreases, the feet 134 between the strips 170 move closer together, thereby decreasing a distance of foot separation between feet 134. Referring to figure 50, as the displaced volume increases, the foot separation distance also decreases. At a volume displacement of approximately 3%, the foot separation distance will decrease approximately 5% to approximately 20% as approximately 10% to approximately 17%, with approximately 12.5%. The width Ws of the strips 170 is effectively the separation distance between the strips 170, and thus the width Ws of the strips 170 will decrease by the same amount as the separation distance.
[0102] The above description of embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or limit the invention. Individual elements or features of a specific embodiment are generally not limited to that of the specific embodiment, but where applicable, are interchangeable and may be used in a selected embodiment, even if not specifically shown or described. The same can also be varied in many ways. Such variations are not to be considered as departing from the invention, and all such modifications are intended to be included within the scope of the invention.

权利要求:
Claims (19)
[0001]
1. A container defining a longitudinal axis and a transverse direction that is transverse to the longitudinal axis, the container comprising: a finish (20); a side wall portion (24) extending from the finish (20); a base portion (28) extending from the side wall portion (24) and surrounding the side wall portion (24) to form a volume therein for holding a good, the base portion (28) having a contact surface (134) for supporting the container; a plurality of strips (170) extending radially along the base portion (28) away from the longitudinal axis, in the transverse direction, each of the strips (170) defining a surface of strips (173) which is closest to the finish (20) than the contact surface (134); characterized in that the container comprises a plurality of rib elements in the base portion (28), at least one of the plurality of rib elements is disposed between two of the plurality of strips (170) along a common radius of curvature , a center of which is on a longitudinal axis.
[0002]
2. Container according to claim 1, characterized in that each of the strip surfaces (173) is adjacent to the side wall portion (24) such that each strip surface is visible from one side. of the container.
[0003]
3. Container according to claim 1, characterized in that each of the plurality of strips (170) extends linearly.
[0004]
4. Container according to claim 1, characterized in that each of the plurality of strips (170) has a first end (176) near the longitudinal axis and a second end (178) adjacent to the side wall portion, each of the plurality of strips (170) is narrower at the first end (176) than at the second end (178).
[0005]
5. Container according to claim 1, characterized in that each of the plurality of strips (170) tapers outwardly from a longitudinal axis of the same strip such that each of the plurality of strips ( 170) is wider in part of the sidewall.
[0006]
6. Container according to claim 1, characterized in that the strip surface of each of the plurality of strips (170) is at least partially inclined at a positive angle with respect to the contact surface (134).
[0007]
7. Container according to claim 1, characterized in that each of the strip surfaces (173) includes a peak that is adjacent to the sidewall portion (24) and disposed at a peak angle with respect to the axis. longitudinal.
[0008]
8. Container according to claim 1, characterized in that the plurality of rib elements extends along the base portion (28) outside the longitudinal axis, in the transverse direction.
[0009]
9. Container according to claim 1, characterized in that the plurality of rib elements is embedded within the base portion (28).
[0010]
10. Container according to claim 1, characterized in that the base portion (28) includes a central portion (136) flexing at an axial center thereof, the longitudinal axis extending through the central portion (136 ) of bending.
[0011]
11. Container according to claim 10, characterized in that the bending portion includes an upper surface (146) away from the contact surface (134), the longitudinal axis extends through the upper surface (146) and a side surface (148) extends between the contact surface (134) and the top surface (146).
[0012]
12. Container according to claim 11, characterized in that the side surface (148) is curved away from the longitudinal axis.
[0013]
13. Container according to claim 1, characterized in that an outer strip radius (202) defined by the base portion decreases when the container is subject to volume displacement causing an increased vacuum.
[0014]
14. Container according to claim 1, characterized in that an inward base radius defined by the base portion (28) increases when the container is subject to volume displacement causing an increased vacuum.
[0015]
15. Container according to claim 1, characterized in that a permanent base radius defined by the base portion decreases when the container is subject to volume displacement causing an increased volume.
[0016]
16. Container according to claim 1, characterized in that a base clearance of the container increases when the container is subject to volume displacement causing an increased vacuum.
[0017]
17. Container according to claim 1, characterized in that the width of each of the strips (170) decreases when the container is subject to volume displacement causing an increased vacuum.
[0018]
18. Container according to claim 1, characterized in that an outer strip radius (202) of the base portion (28) decreases and a base radius inward of the base portion (28) increases at a rate directly proportional.
[0019]
19. Container according to claim 1, characterized in that, in relation to a line (210) extending perpendicularly to a longitudinal axis of the container, during the displacement of , each of a plurality of strips (170 ) is configured to flex to the finish (20) a first distance from the line (210) and a second distance from the line (210), the first distance being approximately equal to the second distance.

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同族专利:

公开号 | 公开日

PE20170731A1|2017-07-04|

CO2017001749A2|2017-05-10|

US9422076B2|2016-08-23|

PE20141925A1|2014-12-05|

US20170158371A1|2017-06-08|

CO6890084A2|2014-03-10|

MX353418B|2018-01-11|

BR112015004526A2|2017-07-04|

WO2013033550A3|2013-06-13|

US10392151B2|2019-08-27|

WO2013033550A2|2013-03-07|

BR112014005038A2|2017-03-21|

US9617029B2|2017-04-11|

US20150225109A1|2015-08-13|

MX2014002184A|2014-05-30|

ES2784786T3|2020-09-30|

US20140360972A1|2014-12-11|

PE20150505A1|2015-04-29|

MX2017002059A|2017-08-14|

US9694930B2|2017-07-04|

US20140197127A1|2014-07-17|

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法律状态:
2018-03-06| B25A| Requested transfer of rights approved|Owner name: AMCOR GROUP GMBH (CH) |

2018-11-21| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

2019-10-29| B25A| Requested transfer of rights approved|Owner name: AMCOR RIGID PLASTICS USA, LLC (US) |

2019-11-05| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

2020-08-04| B07A| Application suspended after technical examination (opinion) [chapter 7.1 patent gazette]|

2020-10-06| B07B| Technical examination (opinion): publication cancelled [chapter 7.2 patent gazette]|

2020-10-06| B06I| Publication of requirement cancelled [chapter 6.9 patent gazette]|Free format text: ANULADA A PUBLICACAO CODIGO 6.21 NA RPI NO 2548 DE 05/11/2019 POR TER SIDO INDEVIDA. |

2020-12-01| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

2021-04-06| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

2021-05-18| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 30/08/2013, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

申请号 | 申请日 | 专利标题

US201161529285P| true| 2011-08-31|2011-08-31|

USPCT/US2012/053367|2012-08-31|

PCT/US2012/053367|WO2013033550A2|2011-08-31|2012-08-31|Lightweight container base|

PCT/US2013/057708|WO2014036516A1|2012-08-31|2013-08-30|Lightweight container base|

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